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Materials and Finishes for Smart Locks

Product Knowledge · Published 2026-10-14

A smart lock is not made of one material. The body, the shackle, the panel and the cylinder each do a different job, and reading a single material off a specification sheet tells you very little.

Where each material is used

Zinc alloy6.6Die-cast bodies, padlock shells, panels
Aluminium2.7Panels and handles, where weight matters
304 stainless7.9Shackles, bolts and high-exposure bodies
201 stainless7.9Indoor bodies and panels
Brass8.5Cylinders and keys

Zinc alloy die-casts cleanly and holds a shape, which is why it dominates the body. Stainless carries the load where a part can be attacked with a tool.

Corrosion: the salt spray figure is the one that matters

Zinc alloy48 hoursGeneral outdoor use, inland
201 stainlessIndoor onlyNot for coastal or high-humidity sites
304 stainless200 hours or moreCoastal and marine environments
BrassGoodCylinders, where plating wear matters

Salt spray hours come from a standardised test, and they are the honest way to compare two finishes. A supplier who quotes a material without a test figure has not answered the question.

The four finishes you will be offered

Satin nickelSilver-grey72 hoursIndoor and mild climates
Matte blackSolid black48 hoursIndoor and modern interiors
BrushedBare metal tone96 hoursIndoor and fire doors
PVD coatingGold or rose gold200 hours or moreHigh-end residential and hotel

PVD is a vacuum deposition process rather than a paint, which is why its salt spray figure is several times higher. It costs more, and on a coastal site it is usually the right answer.

Choosing against the site rather than the catalogue

  • Inland indoor door: matte black or satin nickel on zinc alloy is sufficient
  • Hotel corridor: satin nickel or brushed, for wear rather than for water
  • Outdoor gate or container: 304 stainless shackle with PVD or brushed finish
  • Coastal or marine site: 304 stainless throughout and PVD where the finish shows
  • Wash-down area: confirm the seal arrangement as well as the finish

What to put in the order

Swipe the table sideways to see the full specification →

Body materialNamed in the specification, not left to the family default
Shackle or boltMaterial and diameter, since this is the attack surface
FinishNamed finish and its salt spray hours
Colour referenceA physical sample or a Pantone number, not a colour name
Approved sampleKept, and referenced against the production run

A colour described only by name means different things on different days. Send a physical reference or a Pantone number and keep the approved sample.

Buyer Questions

Three questions this guide usually raises.

On this topic

Is zinc alloy strong enough for a padlock body?

For the body, yes - it die-casts cleanly and takes an impact. The load path is the shackle, which is why that part is hardened steel or 304 stainless.

Which finish should I choose for a coastal site?

PVD at 200 hours or more, with a 304 stainless shackle. Satin nickel at 72 hours is an indoor finish.

Can we specify a RAL or Pantone colour?

Yes, on a customised order. Send the reference and expect a proof or a sample before the production run.

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