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Choosing a Mortise Body and Door Thickness for a Smart Lock

Product Knowledge · Published 2026-10-06

Most failed smart lock orders fail on fit, not on electronics. A lock that is correct in every other way is useless if the mortise is 5 mm out or the door is thicker than the body allows.

The four measurements

Swipe the table sideways to see the full specification →

Door thicknessMost models fit 35-55 mm; mortise models can be configured for 40-120 mm
Mortise body5050 / 5845 / 6860 / 7255 / 8545 / 8560, or lock-only if you hold body stock
BacksetDistance from the door edge to the centre of the spindle or keyhole
HandingLeft or right hand, decided by the hinge side of the door

How to measure in practice

  1. Photograph the door edge with the existing lock in place, straight on, with a ruler against it.
  2. Measure the door thickness at the lock, not at the hinge, because doors are not always uniform.
  3. If a mortise body is fitted, either read the body code or remove it and measure the length and the fixing centres.
  4. Note which side the hinges are on, so handing can be confirmed.
  5. For a multi-unit project, send the door schedule rather than one door.

When the door has already been cut

An existing cut-out is the hardest case, because the body has to fit the hole rather than the other way round. Non-standard mortise lengths and stainless versions can be engineered from the measurement, and an installation template is supplied with the production order.

Why we confirm before production

A body that has been produced to the wrong size cannot be reworked and cannot be sold to anyone else. Confirming the measurement costs a day. Discovering the error costs a production run.

Send a door photo and we will confirm the fit

One photo of the door edge or a body measurement is usually enough to confirm the mortise, the backset and the body.

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